1. Feedstock: The selection of feedstock is critical as it affects the quality and quantity of the final products. The waste must be analyzed and tested before the process begins to ensure its suitability for conversion.
2. Process flow: The arrangement of the reactors, catalysts, and equipment must be optimized to ensure maximum efficiency and minimum wastage.
3. Reactor design: The reactors must be designed to tolerate the harsh conditions of the conversion process, including high temperatures and pressures. Additionally, the design should minimize the need for maintenance and repairs.
4. Catalyst selection: The selection of appropriate catalysts is crucial for the conversion process. The catalyst should be stable, selective, and efficient.
5. Control systems: The process should be constantly monitored and controlled to optimize efficiency, enhance safety, and minimize waste.
6. Safety features: Safety procedures and equipment must be integrated into the system to prevent accidents and protect workers and the environment.
7. Waste minimization: The facility design should include strategies to minimize waste and pollutant emissions, such as by implementing efficient recovery systems and byproducts processing.
8. Energy optimization: The facility should be designed with energy efficiency in mind to reduce energy consumption and costs.
9. Compliance requirements: The facility must comply with regulatory requirements and environmental standards to prevent pollution and ensure worker safety.
10. Future expansion: The facility design should consider future expansion requirements and ensure scalability of the process.
Publication date: